The Solid Choice In Die-Cast Metal Components

The ThixoForming process is often applied in the manufacturing of high-density, complex-shaped components in medium to high volume production. Combining the shape-making capabilities of plastic injection molding with conventional die-casting technology, in ThixoForming chipped material is fed through a precisely heated, multi-zone barrel, transformed into a semi-solid, thixotropic state and injected into a mold with vacuum assistance. Magnesium alloys are the most common materials utilized.

The thixotropic, or semi-solid, nature of the heated materials in this process provides microstructure refinement and enhances material properties. The result is complex, net shape and high-density components that offer exceptional metallurgical and tolerance capabilities over those of conventional die-cast components. Geometries can be more intricate, densities higher, and the finish finer in detail.

Advanced Processes, Advanced Products

ThixoFormed components can range in size from 50 grams to well over four kilograms. Mold construction consists of either single or multiple cavities depending on the estimated annual production requirements and plan view area of the components. Furthermore, AFT’s robotics used in material handling offer consistency and quality in production. The process is superior to conventional die-casting technologies because material is injected under relatively lower temperatures, allowing for laminar material flow, resulting in higher dimensional tolerances.

To learn more about the unique capabilities of ThixoForming, please visit these following links:

ThixoForming Material Properties

Advantages Over Conventional Die Casting

ThixoForming is ideal for those products that demand both a high level of complexity and tight dimensional tolerances. To further explore ThixoForming’s possibilities, contact our experienced Sales and Engineering staff today.

Applications: Automotive, Computer, Consumer, Electronic Packaging, Power Tools, Telecommunications